月度质量成本分析报告数据中英版表

Monthly CoQ Analysis Report , 4 月质量成本分析报告,Created date 编制日期: 2011/4/29 by 编制人: 牛图文X Document No./文件编号：,1. CoQ list 质量成本清单,Item4.05.06.07.09.010.011.012.013.014.015.0Total,1.Prevention costs,预防成本1.1 Salaries of quality management personels质量管理人员的工资11000.0,DCC(=quality personnel)文控,11000.0,1.2 Internal audit ,内部审核5.02200.0,Number of hours小时数48.0,1000.01200.0,1.3 Internal training,内部培训,Number of production personnel生产人员数,Number of quality personnel品质人员数,1.4 External training,外部培训,Number of production personnel生产人员,Number of quality personnel品质人员数,Training costs培训费,1.5 Supplier audit,供应商审核360.0,4.0,60.0,360.0,1.6 System certification,体系认证SGS audit of systems SGS审核费用16000.018353.0,6.0,1753.0,18353.0,1.7 Products verification产品认证Costs of product verification产品认证费,1.8 Customer audit,客户审核170.0,meal/transportation/hotel,餐饮/交通/住宿120.0,170.0,2.Appraisal costs,鉴定成本2.1 Salaries of QC ,专职QC人员的工资Number of QC QC人数,2.2 Calibration and repair of measuring and testing equipment量测设备External calibration cost外校费用,External repair cost 外部维修费用,Newly purchasing equipment,新购仪器费,3. Internal failure costs 内部故障成本3.1Raw materials scrap ,原材料报废In store库存原材料报废4000.0600.04750.0,Before production 生产前原材料,In rework生产返工返修过程,Total cost,In scrap products,在制品成品报废,4000.0600.0,3.2 products scrap,成品报废In store库存成品200.06000.06200.0,In-process products 生产过程中成品半成品报废,200.06000.0,3.2 Labour costs ,人力成本In rework process返工返修过程,In scrap products in production在制成品半成品报废中人力成本,Downtime caused by quality accidents停工中,4.External failure costs 外部故障成本4.1 Customer rejection顾客退回产品Repairing products rejected by customer客户退回产品的维修,Scrap products rejected by customet顾客退回成品的报废,4.2 Customer counterclaimCustomer counterclaim顾客索赔,Monthly CoQ Total costs/月度质量总成本55083.07800.063033.0,Supplier audit,供应商审核,2.CoQ structure质量成本的构成,CostsRate%,CoGQPrevention costs预防成本32083.050.8987355829,Appraisal costs鉴定成本31.7294115781,CoPQInternal Failure costs内部故障成本10950.017.371852839,External Failure costs外部故障成本,Total costs/月度质量总成本63033.0100.0,3.CoPQ analysis,CostsRate%,Internal failure costs,内部故障成本Raw materials scrap原材料报废4750.043.3789954338,Products scrap成品报废6200.056.6210045662,Labour costs人力成本,External failure costs,外部故障成本 Customer rejection顾客退回产品,Customer counterclaim顾客索赔,10950.0100.0,4.The most significant factors of CoQ影响质量成本的关键因素,5.Compare with sales status与销售业绩相比较,Internal Failure Costs of Production Dpt., 4 月内部故障成本-----制造部,Created date 编制日期: 2011/4/29 by 编制人: xxx ,FFC内部故障成本,Raw materials scrap before production, 生产前原材料报废,Name of raw materials,原材料名称,Raw materials scrap/used in rework返工返修过程中使用和报废的原材料,Name of materials材料名称,Quantity of materials原材料数量,Labour costs in rework process ,返工返修过程中的人工成本Number of production personnels 生产此产品的生产员工数量,Number of quality personnels 检验此产品的品质员工数量,In-process products and final products scrap在制品、成品报废中原材料的损失,Name of raw materials原材料名称,Quantity of raw materials原材料数量,Unit price 单价,In-process products 生产过程中成品半成品报废（不能拆分成原材料的）,Quantity of raw products 产品数量,Unit price 单价,Labour costs of in-process products and final products scrap在制品、成品报废中人工的损失Number of production personnels 生产此产品的生产员工数量,Number of quality personnels 检验此产品的品质员工数量,Labour costs of downtime,停工过程人工损失Number of production personnels 停工的生产员工数,Number of quality personnels 停工的检验员工数量,Production Total costs/生产总成本,Internal Failure Costs of Warehouse , 4 月内部故障成本-----仓库,Raw materials scrap in store,库存原材料报废Name of raw materials原材料名称4750.0,1000.0200.0,4000.0600.0150.0,Products scrap成品报废6200.0,100.02000.0,200.06000.0,Warehouse Total costs/仓库总成本4200.06600.0150.010950.0,注：成品报废中成品的单价按成品的财务成本计,External Failure Costs of Customer Complain, 4 月外部故障成本-----顾客服务,Name of rejective products退回产品名,Reason of rejection退回原因,Repairing products rejected by customer客户退回产品的维修Name of raw materials used and scrap in repairing维修时消耗和报废原材料名称,Scrap products rejected by customet顾客退回成品的报废,Customer counterclaim顾客索赔,Reason of counterclaim索赔原因,Costs of counterclaim索赔金额,Customer Service Total costs/顾客服务总成本,注：成品报废中成品的单价按成品的销售成本计,Prevention costs——Qulity Dept., 4 月预防成本——品质部,Internal audit ,内部审核体系体系2200.0,Number of hours小时数48.0,1000.01200.0, Supplier audit,供应商审核3M360.0,60.0,360.0,System certification,体系认证TS复审18353.0,Audit costs 审核费用16000.0,1753.0,18353.0, Products verification产品认证Name of products verification认证名称,Costs of product verification产品认证费, Customer audit,客户审核KOSL170.0,120.0,170.0, Calibration and repair of measuring equipment量测设备Name of equipment仪器名称,External calibration cost外校费用,External repair cost 外部维修费用,Newly purchasing equipment新购仪器费,Qulity Dept. Total costs/品质部总成本19883.01200.021083.0,Prevention costs——HR Dept., 4 月预防成本——人力资源,ScopeItem, Salaries of quality management personels质量管理人员工资11000.0,DCC(=quality personnel)文控,6000.0, Salaries of QC QC工资Position 岗位名称实习检验员副组长组长20000.0,Number of QC QC人数,10000.0,1.3 Internal training,内部培训Name of training 培训名称,Number of production personnel生产人员数,Number of quality personnel品质人员数,1.4 External training,外部培训Name of training 培训名称,Number of production personnel生产人员,Number of quality personnel品质人员数,Training costs培训费,HR Dept. Total costs/人力资源总成本8500.015000.031000.0